MANUFACTURERS OF REPLACEMENT COMPONENT PARTS FOR AUTOMOTIVE, TRACTOR, OFF-ROAD, MINING EQUIPMENT ETC.
The after market service division provides batch manufacture of components for the replacement parts industry. Items include transmission components for tractors, four wheel drives, classic automobiles and motor cycles, harvesters and road machines. We also supply special couplings and replacement pump or motor shafts for the fluid power industry. Replacement parts can be made from samples or drawings. Our facility includes modern 4 axis CNC machining capacity, production milling, gear hobbing, spline hobbing, gear shaping, spline shaping, broaching of splines and keyways, key seating, heat treatment and CNC drilling.
COMPLEX MACHINING OPERATIONS AT LOW COST
Our machining capacity includes modern 4 axis CNC turning centres. In addition to a C, Z, and X axis the machines are also equipped with a Y axis for drilling tapping or milling across a work piece. As many as 12 drilling, milling or tapping stations can be fitted to the machines. One machine is equipped with a sub-spindle for a second operation chucking. Our machines are also equipped with automatic bar feeders with a material capacity of 70mm. Turning to one metre length can also be accommodated. The capacity and versatility of our machines enables work pieces of considerable complexity to be produced complete in one or two operations where previously 8 to 10 operations would be required. Such versatility permits considerable reduction in cost while maintaining a high degree of quality and accuracy.
PRODUCTION OF SPLINED COMPONENTS IS OUR SPECIALITY
We are specialists in the production of splined components. External splines are produced either on our hobbing machines or gear shapers. We have an extensive range of external splined hobs and external spline shaper cutters.
Internal splines are produced either by broaching or by gear shaping. We have a very extensive range of broaches and internal shaper cutters for imperial and metric involute splines as well as a large range of tools for the production of straight-sided splines.
PRODUCTION OF GEARS
We manufacture external and internal spur and helical gear components for a wide range of applications and have available a large range of hobs for gears and sprockets. External and internal gear shaper cutters are also available for the generation of gears by the gear shaping method. Gear tooth rounding is also carried out at our facility.
EXTERNAL AND INTERNAL KEYWAYS
Our facilities include capacity for high volume production of external keyways by several methods including the ability to provide very accurate width and depth tolerances in any size to 1″ width. We also have extensive production keyway broaching capacity up to 16mm key width.
OEM DYNAMICS Manufacturing Division has Quality Assurance accreditation to the requirements of AS3902/lS09002 certificate no. MEQ 0942414. The assessor is Lloyds Register.
(1) 4 Axis CNC Lathe, Max Diameter (450 mm) x Max Length (800 mm) Live tooling
(1) 4 Axis CNC Lathe, Max Diameter (450 mm) x Max Length (440 mm) Live tooling
(1) Conventional Lathe, Max Diameter (300 mm) x Max Length (1000 mm)
(1) Semi Automatic Lathe, Max Diameter (300 mm) x Max Length (150 mm)
(1) Conventional Vertical Mill
(1) Conventional Horizontal Mill
Milling also available on CNC Lathes
(1) CNC Vertical Drill, Max Hole Diameter (16 mm) x max Spacing (400 mm)
(14) Conventional drill stands
(2) Vertical hobbing machine, Max OD (300 mm) x max Length (1,000mm), (200mm cut length)
(1) Horizontal hobbing machine, Max OD (350 mm) x max Length (1,000mm), (1,000mm cut length)
Cutters for up to (3 DP)
(1) Horizontal broach, Pull capacity (70,000 lbs ), Various broaches up to (3″ diameter)
(2) Shaper cutters, Max Stroke (4″)
Splines also cut on hobbing machines.
Tooling for up to (3 DP) and (5 module) splines.
Compliance and certified to ISO 9001:200
Fully calibrated measuring instruments and master gauges.
Material tracability as required.